Finish the file about measurements. Add raw measurements to git

This commit is contained in:
Thomas Dehaeze 2019-07-03 17:25:44 +02:00
parent 69610c9547
commit 4020b2bef4
95 changed files with 5128 additions and 1200 deletions

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@ -20,7 +20,31 @@
#+HTML_MATHJAX: align: center tagside: right font: TeX
:END:
The modal analysis of the ID31 Micro-station consists of several parts:
The goal is to experimentally extract a *Spatial Model* (mass, damping, stiffness) of the structure (shown on figure [[fig:nass_picture]]) in order to tune the Multi-Body model.
#+name: fig:nass_picture
#+caption: Picture of the ID31 Micro-Station. (1) Granite (2) Translation Stage (3) Tilt Stage (4) Hexapod (5) Dummy Mass
#+attr_html: :width 500px
[[file:img/nass_picture.png]]
The procedure is represented on figure [[fig:vibration_analysis_procedure]] where we go from left to right.
#+name: fig:vibration_analysis_procedure
#+caption: Vibration Analysis Procedure
#+attr_html: :width 400px
[[file:img/vibration_analysis_procedure.png]]
The steps are:
- we obtain a *Response Model* (Frequency Response Functions) from measurements (described [[file:measurement.org][here]])
- the response model is further converted into a *Modal Model* (Natural Frequencies and Mode Shapes) (described [[file:modal_extraction.org][here]])
- this is converted into a *Spatial Model* with the Mass/Damping/Stiffness matrices (described [[file:mathematical_model.org][here]])
Theses matrices will be used to tune the Simscape (multi-body) model.
The modes we want to identify are those in the frequency range between 0Hz and 150Hz.
The modal analysis of the ID31 Micro-station thus consists of several parts:
- [[file:measurement.org][Frequency Response Measurements]]
- [[file:modal_extraction.org][Modal Parameter Extraction]]
- [[file:mathematical_model.org][Derivation of Mathematical Model]]

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This file was saved by N-Modal automatically.
16:49:47, Monday, July 01, 2019
HEADER
Data are imported from UFF files.
FREQVEC
UFF
RES_TYPE
ACCELERATION
COOR_SYS
1 0 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 0.0000e+000 Cartesian1
NODES
23 1.5500e-001 -9.0000e-002 -5.9400e-001 0 bot
22 0.0000e+000 1.8000e-001 -5.9400e-001 0 bot
21 -1.5500e-001 -9.0000e-002 -5.9400e-001 0 bot
20 8.6490e-001 -5.0600e-001 -9.5060e-001 0 low
19 8.7500e-001 7.9900e-001 -9.5060e-001 0 low
18 -7.3500e-001 8.1400e-001 -9.5060e-001 0 low
17 -7.3000e-001 -5.2600e-001 -9.5060e-001 0 low
16 2.9500e-001 -4.8100e-001 -7.8560e-001 0 top
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14 -4.8000e-001 5.3400e-001 -7.8560e-001 0 top
13 -3.2000e-001 -4.4600e-001 -7.8560e-001 0 top
12 4.7500e-001 -4.1900e-001 -4.2730e-001 0 outer
11 4.7500e-001 4.2400e-001 -4.2730e-001 0 outer
10 -4.6500e-001 4.0700e-001 -4.2730e-001 0 outer
9 -4.7500e-001 -4.1400e-001 -4.2730e-001 0 outer
8 3.8000e-001 -3.0000e-001 -4.1680e-001 0 inner
7 4.2000e-001 2.8000e-001 -4.1680e-001 0 inner
6 -4.2000e-001 2.8000e-001 -4.1680e-001 0 inner
5 -3.8500e-001 -3.0000e-001 -4.1680e-001 0 inner
4 6.4000e-002 -6.4000e-002 -2.7000e-001 0 Top
3 6.4000e-002 6.4000e-002 -2.7000e-001 0 Top
2 -6.4000e-002 6.4000e-002 -2.7000e-001 0 Top
1 -6.4000e-002 -6.4000e-002 -2.7000e-001 0 Top
LINES
1 4
4 3
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SETUP
Setup 1
FILE
C:\Users\lesourd\Downloads\id31_modal_analysis\uff_data\Measurement1.uff|Measurement2.uff|Measurement3.uff|Measurement4.uff|Measurement5.uff|Measurement6.uff|Measurement7.uff|Measurement8.uff|Measurement9.uff|Measurement10.uff|Measurement11.uff|Measurement12.uff|Measurement13.uff|Measurement14.uff|Measurement15.uff|Measurement16.uff|Measurement17.uff|Measurement18.uff|Measurement19.uff|Measurement20.uff|Measurement21.uff|Measurement22.uff|Measurement23.uff|Measurement24.uff

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modal-analysis/mat/modes.asc Normal file

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(termite:6464): GLib-WARNING **: 10:26:13.129: GChildWatchSource: Exit status of a child process was requested but ECHILD was received by waitpid(). See the documentation of g_child_watch_source_new() for possible causes.

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@ -7,7 +7,7 @@
#+AUTHOR: Dehaeze Thomas
#+HTML_LINK_HOME: ../index.html
#+HTML_LINK_UP: ../index.html
#+HTML_LINK_UP: ./index.html
#+HTML_HEAD: <link rel="stylesheet" type="text/css" href="../css/htmlize.css"/>
#+HTML_HEAD: <link rel="stylesheet" type="text/css" href="../css/readtheorg.css"/>
@ -38,3 +38,25 @@
#+PROPERTY: header-args:latex+ :mkdirp yes
#+PROPERTY: header-args:latex+ :output-dir figs
:END:
* Type of Model
The model that we want to obtain is a *multi-body model*.
It is composed of several *solid bodies connected with springs and dampers*.
The solid bodies are represented with different colors on figure [[fig:nass_solidworks]].
In the simscape model, the solid bodies are:
- the granite (1 or 2 solids)
- the translation stage
- the tilt stage
- the spindle and slip-ring
- the hexapod
#+name: fig:nass_solidworks
#+caption: CAD view of the ID31 Micro-Station
#+attr_html: :width 800px
[[file:img/nass_solidworks.png]]
However, each of the DOF of the system may not be relevant for the modes present in the frequency band of interest.
For instance, the translation stage may not vibrate in the Z direction for all the modes identified. Then, we can block this DOF and this simplifies the model.
The modal identification done here will thus permit us to determine *which DOF can be neglected*.

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%% Clear Workspace and Close figures
clear; close all; clc;
%% Intialize Laplace variable
s = zpk('s');
% Windowing
% Windowing is used on the force and response signals.
% A boxcar window (figure [[fig:windowing_force_signal]]) is used for the force signal as once the impact on the structure is done, the measured signal is meaningless.
% The parameters are:
% - *Start*: $3\%$
% - *Stop*: $7\%$
figure;
plot(100*[0, 0.03, 0.03, 0.07, 0.07, 1], [0, 0, 1, 1, 0, 0]);
xlabel('Time [%]'); ylabel('Amplitude');
xlim([0, 100]); ylim([0, 1]);
% #+NAME: fig:windowing_force_signal
% #+CAPTION: Window used for the force signal
% [[file:figs/windowing_force_signal.png]]
% An exponential window (figure [[fig:windowing_response_signal]]) is used for the response signal as we are measuring transient signals and most of the information is located at the beginning of the signal.
% The parameters are:
% - FlatTop:
% - *Start*: $3\%$
% - *Stop*: $2.96\%$
% - Decreasing point:
% - *X*: $60.4\%$
% - *Y*: $14.7\%$
x0 = 0.296;
xd = 0.604;
yd = 0.147;
alpha = log(yd)/(x0 - xd);
t = x0:0.01:1.01;
y = exp(-alpha*(t-x0));
figure;
plot(100*[0, 0.03, 0.03, x0, t], [0, 0, 1, 1, y]);
xlabel('Time [%]'); ylabel('Amplitude');
xlim([0, 100]); ylim([0, 1]);
% Force and Response signals
% Let's load some obtained data to look at the force and response signals.
meas1_raw = load('mat/meas_raw_1.mat');
% Raw Force Data
% The force input for the first measurement is shown on figure [[fig:raw_data_force]]. We can see 10 impacts, one zoom on one impact is shown on figure [[fig:raw_data_force_zoom]].
% The Fourier transform of the force is shown on figure [[fig:fourier_transfor_force_impact]]. This has been obtained without any windowing.
time = linspace(0, meas1_raw.Track1_X_Resolution*length(meas1_raw.Track1), length(meas1_raw.Track1));
figure;
plot(time, meas1_raw.Track1);
xlabel('Time [s]');
ylabel('Force [N]');
% #+NAME: fig:raw_data_force
% #+CAPTION: Raw Force Data from Hammer Blow
% [[file:figs/raw_data_force.png]]
figure;
plot(time, meas1_raw.Track1);
xlabel('Time [s]');
ylabel('Force [N]');
xlim([22.1, 22.3]);
% #+NAME: fig:raw_data_force_zoom
% #+CAPTION: Raw Force Data from Hammer Blow - Zoom
% [[file:figs/raw_data_force_zoom.png]]
Fs = 1/meas1_raw.Track1_X_Resolution; % Sampling Frequency [Hz]
impacts = [5.9, 11.2, 16.6, 22.2, 27.3, 32.7, 38.1, 43.8, 50.4]; % Time just before the impact occurs [s]
L = 8194;
f = Fs*(0:(L/2))/L; % Frequency vector [Hz]
F_fft = zeros((8193+1)/2+1, length(impacts));
for i = 1:length(impacts)
t0 = impacts(i);
[~, i_start] = min(abs(time-t0));
i_end = i_start + 8193;
Y = fft(meas1_raw.Track1(i_start:i_end));
P2 = abs(Y/L);
P1 = P2(1:L/2+1);
P1(2:end-1) = 2*P1(2:end-1);
F_fft(:, i) = P1;
end
figure;
hold on;
for i = 1:length(impacts)
plot(f, F_fft(:, i), '-k');
end
hold off;
xlim([0, 200]);
xlabel('Frequency [Hz]'); ylabel('Force [N]');
% Raw Response Data
% The response signal for the first measurement is shown on figure [[fig:raw_data_acceleration]]. One zoom on one response is shown on figure [[fig:raw_data_acceleration_zoom]].
% The Fourier transform of the response signals is shown on figure [[fig:fourier_transform_response_signals]]. This has been obtained without any windowing.
figure;
plot(time, meas1_raw.Track2);
xlabel('Time [s]');
ylabel('Acceleration [m/s2]');
% #+NAME: fig:raw_data_acceleration
% #+CAPTION: Raw Acceleration Data from Accelerometer
% [[file:figs/raw_data_acceleration.png]]
figure;
plot(time, meas1_raw.Track2);
xlabel('Time [s]');
ylabel('Acceleration [m/s2]');
xlim([22.1, 22.5]);
% #+NAME: fig:raw_data_acceleration_zoom
% #+CAPTION: Raw Acceleration Data from Accelerometer - Zoom
% [[file:figs/raw_data_acceleration_zoom.png]]
X_fft = zeros((8193+1)/2+1, length(impacts));
for i = 1:length(impacts)
t0 = impacts(i);
[~, i_start] = min(abs(time-t0));
i_end = i_start + 8193;
Y = fft(meas1_raw.Track2(i_start:i_end));
P2 = abs(Y/L);
P1 = P2(1:L/2+1);
P1(2:end-1) = 2*P1(2:end-1);
X_fft(:, i) = P1;
end
figure;
hold on;
for i = 1:length(impacts)
plot(f, X_fft(:, i), '-k');
end
hold off;
xlim([0, 200]);
set(gca, 'Yscale', 'log');
xlabel('Frequency [Hz]'); ylabel('Acceleration [$m/s^2$]');
% Computation of one Frequency Response Function
% Now that we have obtained the Fourier transform of both the force input and the response signal, we can compute the Frequency Response Function from the force to the acceleration.
% We then compare the result obtained with the FRF computed by the modal software (figure [[fig:frf_comparison_software]]).
% The slight difference can probably be explained by the use of windows.
% In the following analysis, FRF computed from the software will be used.
meas1 = load('mat/meas_frf_coh_1.mat');
figure;
hold on;
for i = 1:length(impacts)
plot(f, X_fft(:, i)./F_fft(:, i), '-k');
end
plot(meas1.FFT1_AvSpc_2_RMS_X_Val, meas1.FFT1_AvSpc_2_RMS_Y_Val)
hold off;
xlim([0, 200]);
set(gca, 'Yscale', 'log');
xlabel('Frequency [Hz]'); ylabel('Acceleration/Force [$m/s^2/N$]');
% Frequency Response Functions and Coherence Results
% Let's see one computed Frequency Response Function and one coherence in order to attest the quality of the measurement.
% First, we load the data.
meas1 = load('mat/meas_frf_coh_1.mat');
% And we plot on figure [[fig:frf_result_example]] the frequency response function from the force applied in the $X$ direction at the location of the accelerometer number 11 to the acceleration in the $X$ direction as measured by the first accelerometer located on the top platform of the hexapod.
% The coherence associated is shown on figure [[fig:frf_result_example]].
figure;
ax1 = subplot(2, 1, 1);
plot(meas1.FFT1_AvSpc_2_RMS_X_Val, meas1.FFT1_AvXSpc_2_1_RMS_Y_Mod);
set(gca, 'Yscale', 'log');
set(gca, 'XTickLabel',[]);
ylabel('Magnitude');
ax2 = subplot(2, 1, 2);
plot(meas1.FFT1_AvSpc_2_RMS_X_Val, meas1.FFT1_AvXSpc_2_1_RMS_Y_Phas);
ylim([-180, 180]);
yticks([-180, -90, 0, 90, 180]);
xlabel('Frequency [Hz]'); ylabel('Phase [deg]');
linkaxes([ax1,ax2],'x');
% #+NAME: fig:frf_result_example
% #+CAPTION: Example of one measured FRF
% [[file:figs/frf_result_example.png]]
figure;
plot(meas1.FFT1_AvSpc_2_RMS_X_Val, meas1.FFT1_Coh_2_1_RMS_Y_Val);
xlabel('Frequency [Hz]');
ylabel('Coherence');
% Generation of a FRF matrix and a Coherence matrix from the measurements
% We want here to combine all the Frequency Response Functions measured into one big array called the *Frequency Response Matrix*.
% The frequency response matrix is an $n \times p \times q$:
% - $n$ is the number of measurements: $23 \times 3$ (23 accelerometers measuring 3 directions each)
% - $p$ is the number of excitation inputs: $3$
% - $q$ is the number of frequency points $\omega_i$
% Thus, the FRF matrix is an $69 \times 3 \times 801$ matrix.
% #+begin_important
% For each frequency point $\omega_i$, we obtain a 2D matrix:
% \begin{equation}
% \text{FRF}(\omega_i) = \begin{bmatrix}
% \frac{D_{1_x}}{F_x}(\omega_i) & \frac{D_{1_x}}{F_y}(\omega_i) & \frac{D_{1_x}}{F_z}(\omega_i) \\
% \frac{D_{1_y}}{F_x}(\omega_i) & \frac{D_{1_y}}{F_y}(\omega_i) & \frac{D_{1_y}}{F_z}(\omega_i) \\
% \frac{D_{1_z}}{F_x}(\omega_i) & \frac{D_{1_z}}{F_y}(\omega_i) & \frac{D_{1_z}}{F_z}(\omega_i) \\
% \frac{D_{2_x}}{F_x}(\omega_i) & \frac{D_{2_x}}{F_y}(\omega_i) & \frac{D_{2_x}}{F_z}(\omega_i) \\
% \vdots & \vdots & \vdots \\
% \frac{D_{23_z}}{F_x}(\omega_i) & \frac{D_{23_z}}{F_y}(\omega_i) & \frac{D_{23_z}}{F_z}(\omega_i) \\
% \end{bmatrix}
% \end{equation}
% #+end_important
% We generate such FRF matrix from the measurements using the following script.
n_meas = 24;
n_acc = 23;
dirs = 'XYZ';
% Number of Accelerometer * DOF for each acccelerometer / Number of excitation / frequency points
FRFs = zeros(3*n_acc, 3, 801);
COHs = zeros(3*n_acc, 3, 801);
% Loop through measurements
for i = 1:n_meas
% Load the measurement file
meas = load(sprintf('mat/meas_frf_coh_%i.mat', i));
% First: determine what is the exitation (direction and sign)
exc_dir = meas.FFT1_AvXSpc_2_1_RMS_RfName(end);
exc_sign = meas.FFT1_AvXSpc_2_1_RMS_RfName(end-1);
% Determine what is the correct excitation sign
exc_factor = str2num([exc_sign, '1']);
if exc_dir ~= 'Z'
exc_factor = exc_factor*(-1);
end
% Then: loop through the nine measurements and store them at the correct location
for j = 2:10
% Determine what is the accelerometer and direction
[indices_acc_i] = strfind(meas.(sprintf('FFT1_H1_%i_1_RpName', j)), '.');
acc_i = str2num(meas.(sprintf('FFT1_H1_%i_1_RpName', j))(indices_acc_i(1)+1:indices_acc_i(2)-1));
meas_dir = meas.(sprintf('FFT1_H1_%i_1_RpName', j))(end);
meas_sign = meas.(sprintf('FFT1_H1_%i_1_RpName', j))(end-1);
% Determine what is the correct measurement sign
meas_factor = str2num([meas_sign, '1']);
if meas_dir ~= 'Z'
meas_factor = meas_factor*(-1);
end
% FRFs(acc_i+n_acc*(find(dirs==meas_dir)-1), find(dirs==exc_dir), :) = exc_factor*meas_factor*meas.(sprintf('FFT1_H1_%i_1_Y_ReIm', j));
% COHs(acc_i+n_acc*(find(dirs==meas_dir)-1), find(dirs==exc_dir), :) = meas.(sprintf('FFT1_Coh_%i_1_RMS_Y_Val', j));
FRFs(find(dirs==meas_dir)+3*(acc_i-1), find(dirs==exc_dir), :) = exc_factor*meas_factor*meas.(sprintf('FFT1_H1_%i_1_Y_ReIm', j));
COHs(find(dirs==meas_dir)+3*(acc_i-1), find(dirs==exc_dir), :) = meas.(sprintf('FFT1_Coh_%i_1_RMS_Y_Val', j));
end
end
freqs = meas.FFT1_Coh_10_1_RMS_X_Val;
% And we save the obtained FRF matrix and Coherence matrix in a =.mat= file.
save('./mat/frf_coh_matrices.mat', 'FRFs', 'COHs', 'freqs');

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