digital-brain/content/zettels/stepper_motor.md

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+++ title = "Stepper Motor" author = ["Dehaeze Thomas"] draft = false category = "equipment" +++

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Errors between steps (micro-stepping)

For a two phase stepper motor, there are (typically) 200 steps per revolution (i.e. 1.8% per step).

Between each step, even when using some micro-stepping, there are some position errors that are due to non-perfect magnetic and electromagnetic fields.

The period of this error is corresponding to 200 period/revolution.

Then scanning, this can lead to high frequency vibrations.

This is what is typically limiting the accuracy of the stepper motor (usually specified in between 3% and 5% of the step increment). This is approximately corresponding to 1mrad.

Consider a stepper motor with 200 steps by turn attached to a ball-screw with a pitch of 1mm per turn. A rotation of 1 turn per second will induce vibrations at 200Hz with an amplitude of \(1\,\mu m\).

Note that this error is not a pure sine, it also has some harmonics with corresponding periods of 1/100 revolution and 1/50 revolution.

This error should repeat every turn and can be calibrated provided it is repeatable over time.

One way to reduce these errors is to use a ball-screw mechanism with a smaller pitch. The price to pay is smaller velocity.

Manufacturers

Manufacturers Country
AML United Kingdom
Sanyo

2 phase VS 5 phase stepper motor

https://www.orientalmotor.com/stepper-motors/technology/2-phase-vs-5-phase-stepper-motors.html

Bibliography