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Nano-Hexapod

This report is also available as a pdf.

Introduction   ignore

In this document, a Simscape model of the nano-hexapod is developed and studied.

It is structured as follows:

  • Section sec:nano_hexapod: the simscape model of the nano-hexapod is presented. Few of its elements can be configured as wanted. The effect of the configuration on the obtained dynamics is studied.
  • Section sec:integral_force_feedback: Direct Velocity Feedback is applied and the obtained damping is derived.
  • Section sec:direct_velocity_feedback_struts: the encoders are fixed to the struts, and Integral Force Feedback is applied. The obtained damping is computed.
  • Section sec:direct_velocity_feedback_plates: the same is done when the encoders are fixed on the plates

Nano-Hexapod

<<sec:nano_hexapod>>

Introduction   ignore

Nano Hexapod - Configuration

<<sec:nano_hexapod_conf>>

Introduction   ignore

The nano-hexapod can be initialized and configured using the initializeNanoHexapodFinal function (link).

The following code would produce the model shown in Figure fig:nano_hexapod_simscape_encoder_struts.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'MO_B', 150e-3);

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_simscape_encoder_struts.png

Several elements on the nano-hexapod can be configured:

Flexible Joints

<<sec:conf_flexible_joint>>

The model of the flexible joint is composed of 3 solid bodies as shown in Figure fig:simscape_model_flexible_joint which are connected by joints representing the flexibility of the joint.

We can represent:

  • the bending flexibility $k_{R_x}$, $k_{R_y}$
  • the torsional flexibility $k_{R_z}$
  • the axial flexibility $k_z$

The configurations and the represented flexibilities are summarized in Table tab:flex_type_conf.

flex_type Bending Torsional Axial
2dof x
3dof x x
4dof x x x

Of course, adding more DoF for the flexible joint will induce an addition of many states for the nano-hexapod simscape model.

/tdehaeze/nass-simscape/media/branch/master/org/figs/simscape_model_flexible_joint.png

Amplified Piezoelectric Actuators

<<sec:conf_apa>>

The nano-hexapod's struts are containing one amplified piezoelectric actuator (APA300ML from Cedrat Technologies).

The APA can be modeled in different ways which can be configured with the actuator_type argument.

The simplest model is a 2-DoF system shown in Figure fig:2dof_apa_model.

/tdehaeze/nass-simscape/media/branch/master/org/figs/2dof_apa_model.png
Schematic of the 2DoF model for the Amplified Piezoelectric Actuator

Then, a more complex model based on a Finite Element Model can be used.

Encoders

<<sec:conf_encoders>>

The encoders can be either fixed directly on the struts (Figure fig:encoder_struts) or on the two plates (Figure fig:encoders_plates_with_apa).

This can be configured with the motion_sensor_type parameters which can be equal to 'struts' or 'plates'.

/tdehaeze/nass-simscape/media/branch/master/org/figs/encoder_struts.png

/tdehaeze/nass-simscape/media/branch/master/org/figs/encoders_plates_with_apa.png

A complete view of the nano-hexapod with encoders fixed to the struts is shown in Figure fig:nano_hexapod_simscape_encoder_struts while it is shown in Figure fig:nano_hexapod_simscape_encoder_plates when the encoders are fixed to the plates.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_simscape_encoder_plates.png

The encoder model is schematically represented in Figure fig:simscape_encoder_model:

  • a frame {B}, fixed to the ruler is positioned on its top surface
  • a frame {F}, rigidly fixed to the encoder is initially positioned such that its origin is aligned with the x axis of frame {B}

The output measurement is then the x displacement of the origin of the frame {F} expressed in frame {B}.

/tdehaeze/nass-simscape/media/branch/master/org/figs/simscape_encoder_model.png
Schematic of the encoder model

If the encoder is experiencing some tilt, it is then "converted" into a measured displacement as shown in Figure fig:simscape_encoder_model_disp.

/tdehaeze/nass-simscape/media/branch/master/org/figs/simscape_encoder_model_disp.png
Schematic of the encoder model

Jacobians

<<sec:conf_jacobian>>

While the Jacobian configuration will not change the physical system, it is still quite an important part of the model.

This configuration consists on defining the location of the frame {B} in which the Jacobian will be computed. This Jacobian is then used to transform the actuator forces to forces/torques applied on the payload and expressed in frame {B}. Same thing can be done for the measured encoder displacements.

Effect of encoders on the decentralized plant

<<sec:effect_encoder_location>>

We here wish to compare the plant from actuators to the encoders when the encoders are either fixed on the struts or on the plates.

We initialize the identification parameters.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'],  1, 'openinput');  io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/D'],  1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs

Identify the plant when the encoders are on the struts:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

Gs = linearize(mdl, io, 0.0, options);
Gs.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gs.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

And identify the plant when the encoders are fixed on the plates:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'plates', ...
                                       'actuator_type', '2dof');

Gp = linearize(mdl, io, 0.0, options);
Gp.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gp.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

The obtained plants are compared in Figure fig:nano_hexapod_effect_encoder.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_effect_encoder.png

Comparison of the plants from actuator to associated encoder when the encoders are either fixed to the struts or to the plates

The zeros at 280Hz should corresponds to resonances of the system when one of the APA is blocked. It is linked to the axial stiffness of the flexible joints: increasing the axial stiffness of the joints will increase the frequency of the zeros. This will be verified in

Effect of APA flexibility

<<sec:effect_apa_flexibility>>

First identify the plant for APA represented by 2DoF system:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'actuator_Ga', 2);

Gs = linearize(mdl, io, 0.0, options);
Gs.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gs.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

First identify the plant for APA represented by a flexible element:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', 'flexible');

Gf = linearize(mdl, io, 0.0, options);
Gf.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gf.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_effect_flexible_apa.png

Comparison of the plants from actuator to associated strut encoder when the APA are modelled with a 2DoF system of with a flexible one

The first resonance is strange when using the flexible APA model (Figure fig:nano_hexapod_effect_flexible_apa). Moreover the system is unstable. Otherwise, the 2DoF model matches quite well the flexible model considering its simplicity.

Nano Hexapod - Number of DoF

<<sec:num_states>>

In this section, we wish to see how the configuration of each element changes the number of the states of the obtained system.

The most minimalist model is the following:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '3dof', ...
                                       'flex_top_type', '2dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');
G = linearize(mdl, io, 0.0, options);
There are 24 states.

These states are summarized on table tab:num_states_nano_hexapod.

Element States
Struts 2*6
Top Plate 12
Total: 24

If we add axial stiffness on the top joints, we should add 2 states for each struts.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '2dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');
G = linearize(mdl, io, 0.0, options);
There are 36 states.

If we add torsional stiffness on the bottom joints, we should again add 2 states for each struts.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');
G = linearize(mdl, io, 0.0, options);
There are 48 states.

Finally, if we add axial stiffness on the bottom joint, we should add 2 states for each struts.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');
G = linearize(mdl, io, 0.0, options);
There are 60 states.

Obtained number of states is very comprehensible. Depending on the physical effects we want to model, we therefore know how many states are added when configuring the model.

Direct Velocity Feedback Plant

<<sec:dvf_plant>>

The transfer function from actuator forces $\tau_i$ to the encoder measurements $\mathcal{L}_i$ is now identified both when the encoders are fixed to the struts.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'], 1, 'openinput');  io_i = io_i + 1; % Actuator Inputs [N]
io(io_i) = linio([mdl, '/D'], 1, 'openoutput'); io_i = io_i + 1; % Relative displacements [m]

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

Gdvf = linearize(mdl, io, 0.0, options);

The DC gain from actuator to relative motion sensor should be equal to (for the 2dof APA): \[ \frac{1}{k + k_a + kk_a/k_e} \]

Which is equal to:

DCgain = 1.87e-08 [m/N]

Let's verify that by looking at the DC gain of the $6 \times 6$ DVF plant in Table tab:dvf_dc_gain.

1.8617e-08 -1.0408e-10 1.3034e-10 3.2559e-11 -1.1188e-10 9.0385e-11
-5.1839e-11 1.8593e-08 -4.4868e-11 8.016e-11 4.3558e-11 -1.1164e-10
5.1963e-12 -6.9001e-12 1.8564e-08 3.0844e-11 4.0097e-11 -3.4387e-11
1.9359e-11 1.7432e-10 -5.0928e-11 1.855e-08 1.6406e-10 4.5757e-12
-2.1185e-11 2.1724e-10 1.5333e-12 -8.802e-11 1.8803e-08 -4.6946e-11
-1.1728e-11 -5.7682e-11 1.6213e-10 2.1934e-12 -1.6237e-10 1.8715e-08

And the bode plot of the DVF plant is shown in Figure fig:nano_hexapod_struts_2dof_dvf_plant.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_struts_2dof_dvf_plant.png

Bode plot of the transfer functions from actuator forces $\tau_i$ to relative motion sensors attached to the struts $\mathcal{L}_i$. Diagonal terms are shown in blue, and off-diagonal terms in black.

Integral Force Feedback Plant

<<sec:iff_plant>>

The transfer function from actuators to force sensors is identified. It corresponds to the plant for the Integral Force Feedback (IFF) control strategy.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'],  1, 'openinput');   io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/Fm'],  1, 'openoutput'); io_i = io_i + 1; % Force Sensors

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

Giff = linearize(mdl, io, 0.0, options);

The DC gain from actuator to the force sensor should be equal to (for the 2dof APA): \[ \frac{k_e k_1}{k_1 k_e + k_a k_1 + k_e k_a} \]

Which is equal to:

DCgain = 6.56e-03 [m/N]

This is indeed close to what we see on DC gain of the $6 \times 6$ IFF plant in Table tab:iff_dc_gain. Also, the off diagonal terms are quite small compared to the diagonal terms.

0.0068 0.0002 -0.0002 -0.0 0.0002 -0.0001
0.0003 0.0068 0.0001 -0.0001 -0.0001 0.0002
0.0001 0.0 0.0068 -0.0001 -0.0001 0.0001
-0.0002 -0.0003 0.0001 0.0068 -0.0002 -0.0
-0.0001 -0.0003 -0.0 0.0001 0.0065 0.0
0.0001 0.0001 -0.0002 -0.0 0.0002 0.0066

The bode plot is shown in Figure fig:nano_hexapod_struts_2dof_iff_plant.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_struts_2dof_iff_plant.png

Bode plot of the transfer functions from actuator forces $\tau_i$ to force sensors $F_{m,i}$. Diagonal terms are shown in blue, and off-diagonal terms in black.

Decentralized Plant - Cartesian coordinates

<<sec:decoupled_plant>>

Introduction   ignore

Consider the plant shown in Figure fig:nano_hexapod_decentralized_schematic with:

  • $\tau$ the 6 input forces (APA)
  • $d\mathcal{L}$ the relative motion sensor outputs (encoders)
  • $\mathcal{X}$ the motion of the top platform measured with "perfect" 6-dof sensor
  • $J_a$ and $J_s$ the Jacobians for the actuators and sensors
\begin{tikzpicture}
  % Blocs
  \node[block={2.0cm}{2.0cm}] (P) {Plant};
  \coordinate[] (inputF)  at (P.west);
  \coordinate[] (outputL) at ($(P.south east)!0.8!(P.north east)$);
  \coordinate[] (outputX) at ($(P.south east)!0.2!(P.north east)$);

  \node[block, left= of inputF]   (Ja) {$\bm{J}^{-T}_a$};
  \node[block, right= of outputL] (Js) {$\bm{J}^{-1}_s$};

  % Connections and labels
  \draw[->] ($(Ja.west)+(-1,0)$) -- (Ja.west) node[above left]{$\bm{\mathcal{F}}$};
  \draw[->] (Ja.east) -- (inputF)  node[above left]{$\bm{\tau}$};
  \draw[->] (outputL) -- (Js.west) node[above left]{$d\bm{\mathcal{L}}$};
  \draw[->] (Js.east) -- ++(1, 0) node[above left]{$d\bm{\mathcal{X}}$};
  \draw[->] (outputX.east) -- ++(1, 0) node[above left]{$\bm{\mathcal{X}}$};
\end{tikzpicture}

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_decentralized_schematic.png

Plant in the cartesian Frame

Verification of the Sensor Jacobian

The "perfect" sensor output $\mathcal{X}$ is used to verify that the sensor Jacobian is working correctly both when the encoders are fixed to the struts and to the plates.

Let's then identify the plant for both configuration, and compare the transfer functions from $\mathcal{F}$ to $d\mathcal{X}$ and to $\mathcal{X}$.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'],  1, 'openinput');  io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/D'],  1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs
io(io_i) = linio([mdl, '/X'],  1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs

Start when the encoders are fixed on the struts.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'MO_B', 150e-3);
Gs = linearize(mdl, io, 0.0, options);
Gs.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gs.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6', ...
                 'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'};

% Cartesian plant using the Jacobians
Gsc = inv(n_hexapod.geometry.Js)*Gs({'D1', 'D2', 'D3', 'D4', 'D5', 'D6'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*inv(n_hexapod.geometry.J)';
% Cartesian plant using the perfect sensor
Gsp = -Gs({'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*inv(n_hexapod.geometry.J)';

The diagonal elements of the plant are shown in Figure fig:nano_hexapod_comp_cartesian_plants_struts.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_comp_cartesian_plants_struts.png

Bode plot of the diagonal elements of the decentralized (cartesian) plant when using the sensor Jacobian (solid) and when using "perfect" 6dof sensor (dashed). The encoders are fixed on the struts.

The same if performed when the encoders are fixed to the plates.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'plates', ...
                                       'actuator_type', '2dof', ...
                                       'MO_B', 150e-3);
Gp = linearize(mdl, io, 0.0, options);
Gp.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gp.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6', ...
                 'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'};

% Cartesian plant using the Jacobians
Gpc = inv(n_hexapod.geometry.Js)*Gp({'D1', 'D2', 'D3', 'D4', 'D5', 'D6'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*inv(n_hexapod.geometry.J)';
% Cartesian plant using the perfect sensor
Gpp = -Gp({'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*inv(n_hexapod.geometry.J)';

The obtained bode plots are shown in Figure fig:nano_hexapod_comp_cartesian_plants_plates.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_comp_cartesian_plants_plates.png

Bode plot of the diagonal elements of the decentralized (cartesian) plant when using the sensor Jacobian (solid) and when using "perfect" 6dof sensor (dashed). The encoders are fixed on the plates.

The Jacobian for the encoders is working properly both when the encoders are fixed to the plates or to the struts.

However, then the encoders are fixed to the struts, there is a mismatch between the estimated motion and the measured motion above 100Hz due to a complex conjugate zero.

Comparison of the decentralized plants

The decentralized plants are now compared whether the encoders are fixed on the struts or on the plates in Figure fig:nano_hexapod_cartesian_plant_encoder_comp.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_cartesian_plant_encoder_comp.png

Bode plot of the "cartesian" plant (transfer function from $\mathcal{F}$ to $d\mathcal{X}$) when the encoders are fixed on the struts (solid) and on the plates (dashed)

Is the complex conjugate zeros on Figure fig:nano_hexapod_cartesian_plant_encoder_comp could be due to the axial stiffness of the joints? Let's find out by using a model with no axial flexibility on the joints and see if we still have this zero.

Perfect axial stiffness of the joints

Let's initialize the Nano-Hexapod with perfect joints (no axial stiffness):

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '3dof', ...
                                       'flex_top_type', '2dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'MO_B', 150e-3);

Identify its dynamics.

G = linearize(mdl, io, 0.0, options);
G.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
G.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6', ...
                'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'};

And compute the transfer function in the cartesian frame.

G = inv(n_hexapod.geometry.Js)*G({'D1', 'D2', 'D3', 'D4', 'D5', 'D6'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*inv(n_hexapod.geometry.J)';

The obtained dynamics is shown in Figure fig:nano_hexapod_cartesian_plant_perfect_joints. It is shown that there are no zeros at high frequency.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_cartesian_plant_perfect_joints.png

Bode plot of the "cartesian" plant (transfer function from $\mathcal{F}$ to $d\mathcal{X}$) when the encoders are fixed on the struts and with perfect joints (infinite axial stiffness)

The zeros appearing between 100Hz and 500Hz are due to the axial stiffness of the flexible joints. They appear when the relative motion sensors are fixed to the struts. They basically correspond to the resonance frequency where the APA are infinitively stiff.

Frequency of the zeros

Let's verify this last affirmation by generating a nano-hexapod with very stiff APA.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'actuator_k',  1e9*ones(6,1));
Gs = linearize(mdl, io, 0.0, options);
Gs.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gs.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};
Gs_p = imag(pole(Gs))/2/pi;
sort(Gs_p(Gs_p > 0))

Decentralized Plant - Decoupling at the Center of Stiffness

<<sec:decoupled_plant_cok>>

Center of Stiffness

<<sec:center_of_stiffness>>

Let's define some parameters that will be used for the computation of the stiffness matrix:

si = n_hexapod.geometry.si; % Orientation of struts
bi = n_hexapod.geometry.Fb; % Location of bi w.r.t. {F}
ki = ones(1,6); % Normalized strut stiffness

In order to find is the Center of Stiffness (CoK) exists, we have to verify is the following is diagonal:

ki.*si*si'
1.8977 2.4659e-17 5.1838e-19
2.4659e-17 1.8977 -2.3143e-05
5.1838e-19 -2.3143e-05 2.2046

And we can find the location of the CoK with respect to {F}:

OkX = (ki.*cross(bi, si)*si')/(ki.*si*si');
Ok = [OkX(3,2);OkX(1,3);OkX(2,1)]
-1.7444e-18
2.1511e-06
0.052707

The "center of stiffness" is therefore 52.7mm above the bottom platform {F} frame.

Let's initialize the hexapod with frame {A} and {B} at the CoK:

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'MO_B', Ok(3)-95e-3);

And the (normalized) stiffness matrix is computed as follows:

n_hexapod.geometry.J'*diag(ki)*n_hexapod.geometry.J
1.8977 0 0 0 -2.0817e-17 -1.5311e-06
0 1.8977 -2.3143e-05 4.175e-06 0 0
0 -2.3143e-05 2.2046 4.7422e-06 0 0
0 4.175e-06 4.7422e-06 0.012594 2.1684e-19 -8.6736e-19
-1.8521e-17 0 0 0 0.012594 -9.3183e-08
-1.5311e-06 -6.9389e-18 2.7756e-17 -8.6736e-19 -9.3183e-08 0.043362

And we indeed obtain a diagonal stiffness matrix.

Obtained plant

Let's identify the transfer function from $\tau$ to $d\mathcal{L}$ and from $\tau$ to $\mathcal{X}$.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'],  1, 'openinput');  io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/D'],  1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs
io(io_i) = linio([mdl, '/X'],  1, 'openoutput'); io_i = io_i + 1; % 6DoF perfect measurement

G = linearize(mdl, io, 0.0, options);
G.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
G.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6', ...
                'Dx', 'Dy', 'Dz', 'Rx', 'Ry', 'Rz'};

Then use the Jacobian matrices to obtain the "cartesian" centralized plant.

Gc = inv(n_hexapod.geometry.J)*...
     G({'D1', 'D2', 'D3', 'D4', 'D5', 'D6'}, {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'})*...
     inv(n_hexapod.geometry.J');

The DC gain of the obtained plant is shown in Table tab:dc_gain_cartesian_cok_plan.

9.8602e-09 7.8692e-11 1.4426e-11 -2.663e-10 2.8e-10 -4.7559e-11
8.457e-11 9.8788e-09 -2.4002e-11 -2.9502e-11 -1.3262e-10 -8.7346e-11
-4.3244e-11 2.4075e-13 8.4775e-09 1.1442e-11 -2.5809e-10 2.8796e-11
-1.8326e-09 -9.318e-10 6.8188e-10 1.4697e-06 5.5936e-09 8.7632e-10
4.6906e-10 1.5911e-09 1.6989e-10 -5.223e-09 1.4729e-06 -2.6059e-10
-6.5754e-11 -3.0408e-12 5.394e-11 -1.0917e-10 6.9479e-10 4.2979e-07

As the rotations and translations have very different gains, we normalize each motion to one.

Gc = diag(1./diag(dcgain(Gc)))*Gc;

The diagonal and off-diagonal elements are shown in Figure fig:nano_hexapod_diagonal_plant_cok, and we can see good decoupling at low frequency.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_diagonal_plant_cok.png

Diagonal and off-diagonal elements of the (normalized) decentralized plant with the Jacobians estimated at the "center of stiffness"

The Jacobian matrices can be used to decoupled the plant at low frequency.

Stiffness matrix

<<sec:stiffness_matrix>>

Introduction   ignore

The stiffness matrix of the nano-hexapod describes its induced static displacement/rotation when a force/torque is applied on its top platform. The location of the applied force/torque and the expressed displacement/rotation can be defined as wanted. Such location (or frame) is then used for the computation of the Jacobian which in turns is used to compute the stiffness matrix.

Compute the theoretical stiffness of the nano-hexapod

Neglecting the torsional/bending stiffness of the joints, we have: \[ K = J^t \mathcal{K} J \] where $\mathcal{K}$ is a diagonal 6x6 matrix with the axial stiffness of the struts on the diagonal.

Let's note the axial stiffness of the APA: \[ k_{\text{APA}} = k + \frac{k_e k_a}{k_e + k_a} \]

The axial stiffness of the struts $k_s$ is then: \[ k_s = \frac{k_z k_{\text{APA}}}{k_z + 2 k_{\text{APA}}} \] with $k_z$ the axial stiffness of the flexible joints.

Let's initialize the nano-hexapod.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

The total axial stiffness of the APA is:

kAPA = 1.799e+06 [N/m]

And the total axial stiffness of the struts is:

ks = 1.737e+06 [N/m]

We can see that the axial stiffness of the flexible joint as little impact on the total axial stiffness of the struts as it is much stiffer than the APA.

Let's now compute the stiffness matrix corresponding to an hexapod with perfect joints and the above computed axial strut stiffness:

Ks = n_hexapod.geometry.J'*(ks*eye(6))*n_hexapod.geometry.J;

And the compliance matrix can be computed as the inverse of the stiffness matrix.

C = inv(Ks);

The obtained compliance matrix is shown in Table tab:compliance_matrix_perfect_joints.

1.9938e-06 -2.3138e-22 3.3403e-23 1.0202e-21 8.7906e-06 2.9603e-11
-3.1875e-23 1.9938e-06 2.2094e-11 -8.7909e-06 -1.6576e-22 -3.5622e-28
6.6811e-23 2.2094e-11 2.6115e-07 -9.8337e-11 3.4744e-22 7.4663e-28
1.4054e-22 -8.7909e-06 -9.8337e-11 4.5715e-05 7.3086e-22 1.5706e-27
8.7906e-06 -1.0202e-21 1.7371e-22 4.498e-21 4.5714e-05 9.8237e-11
2.9603e-11 -1.9261e-22 -1.7611e-27 8.4925e-22 9.8237e-11 1.3277e-05

Comparison with Simscape Model

Let's now identify the compliance matrix using Simscape.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/Fe'],  1, 'openinput');  io_i = io_i + 1; % External forces [N, Nm/rad]
io(io_i) = linio([mdl, '/X'],   1, 'openoutput'); io_i = io_i + 1; % Induced motion [m, rad]

G = linearize(mdl, io, 0.0, options);

The DC gain of the identified plant is therefore the compliance matrix of the nano-hexapod. It takes into account the bending and torsional stiffness of the flexible joints.

The obtained compliance matrix is shown in Table tab:compliance_matrix_simscape_joints.

1.9863e-06 2.4683e-08 2.2859e-09 -6.4768e-08 8.7307e-06 3.2754e-10
-3.693e-09 1.9663e-06 -7.4503e-09 -8.615e-06 -6.7926e-08 -2.0193e-08
-3.5525e-09 -8.8671e-10 2.6042e-07 4.7504e-09 -9.9677e-09 1.7242e-10
2.1133e-08 -8.6554e-06 3.2841e-08 4.4849e-05 3.0873e-07 8.1525e-08
8.7375e-06 9.9165e-08 8.135e-09 -2.5208e-07 4.5331e-05 3.0602e-09
6.1611e-09 6.1733e-09 2.6778e-09 -3.3188e-08 3.3887e-08 1.3212e-05

Let's compare the two obtained compliance matrices. The results are shown in Table tab:compliance_matrices_compare. The diagonal terms are matching quite good, as well as the 1/4 and 2/5 of diagonal terms that are the most important ones.

All the other terms are zero in the ideal case (Table tab:compliance_matrix_perfect_joints). There are not zero when considering the bending/torsional stiffness of the joints (Table tab:compliance_matrix_simscape_joints), however they are still small as compared to the diagonal terms.

C./dcgain(G)
1.0037 -9.3741e-15 1.4613e-14 -1.5751e-14 1.0069 0.090379
8.6313e-15 1.014 -0.0029656 1.0204 2.4404e-15 1.7641e-20
-1.8807e-14 -0.024917 1.0028 -0.020701 -3.4857e-14 4.3304e-18
6.6502e-15 1.0157 -0.0029943 1.0193 2.3673e-15 1.9265e-20
1.0061 -1.0288e-14 2.1354e-14 -1.7844e-14 1.0085 0.032102
0.0048048 -3.1201e-14 -6.5769e-19 -2.5589e-14 0.002899 1.005

Active Damping using Integral Force Feedback

<<sec:integral_force_feedback>>

Introduction   ignore

In this section Integral Force Feedback (IFF) strategy is used to damp the nano-hexapod resonances.

It is structured as follows:

Plant Identification

<<sec:iff_identification>>

The nano-hexapod is initialized as usual.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

The transfer function from actuator inputs to force sensors outputs is identified.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'], 1, 'openinput');  io_i = io_i + 1;  % Actuator Inputs
io(io_i) = linio([mdl, '/Fm'], 1, 'openoutput'); io_i = io_i + 1; % Force Sensors

Giff = linearize(mdl, io, 0.0, options);
Giff.InputName  = {'F1',  'F2',  'F3',  'F4',  'F5',  'F6'};
Giff.OutputName = {'Fm1', 'Fm2', 'Fm3', 'Fm4', 'Fm5', 'Fm6'};

Its bode plot is shown in Figure

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_iff_plant_bode_plot.png

Integral Force Feedback plant

Root Locus

<<sec:iff_controller>>

The controller is a diagonal (i.e. decentralized) controller with simple low pass filters (i.e. pseudo integrators) on the diagonal:

\begin{equation} K_{\text{IFF}} = \frac{g}{s + \omega_c} \bm{I}_{6 \times 6} \end{equation}

The value of $\omega_c$ has quite a large impact both on the attainable damping and on the compliance degradation at low frequency.

It is here chosen to have quite a large $\omega_c$ in order to not modify the plant at low frequency.

wc = 2*pi*20;

The obtained Root Locus is shown in Figure fig:nano_hexapod_iff_root_locus. The control gain chosen for future plots is shown by the red crosses.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_iff_root_locus.png

Root locus for the decentralized IFF control strategy

Are the zeros shown in the Root Locus (Figure fig:nano_hexapod_iff_root_locus) are the poles of the nano-hexapod when the active part of the strut ($k_e$ and $k_a$) is removed? This will be checked in the next section.

The obtained controller is then:

Kiff = 1.5e4/(s + 2*pi*20)*eye(6); % IFF Controller

The corresponding loop gain of the diagonal terms are shown in Figure fig:nano_hexapod_iff_loop_gain. It is shown that the loop gain is quite large around resonances (which allows to add lots of damping) and less than one at low frequency thanks to the large value of $\omega_c$.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_iff_loop_gain.png

Loop gain of the diagonal terms $G(i,i) \cdot K_{\text{IFF}}(i,i)$

Frequency of the zeros of the IFF plant

In order to find the zeros of the IFF plant, the hexapod is initialized with quasi null actuator stiffness and the system is identified.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'actuator_ke', ones(6,1)*1e-1, ...
                                       'actuator_ka', ones(6,1)*1e-1);

Giff_z = linearize(mdl, io, 0.0, options);
Giff_z.InputName  = {'F1',  'F2',  'F3',  'F4',  'F5',  'F6'};
Giff_z.OutputName = {'Fm1', 'Fm2', 'Fm3', 'Fm4', 'Fm5', 'Fm6'};

Then, we can look at the frequency of the poles.

50.750
51.483
117.94
157.79
197.21
198.47

And we indeed find the frequency of the zeros for the IFF plant.

Effect of IFF on the plant

<<sec:iff_effect_plant>>

Let's now see how the IFF control strategy effectively damps the plant and how it affects the transfer functions from the actuator forces to the relative motion sensors (encoders).

First identify the plant in open-loop.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'none');

Gol = linearize(mdl, io, 0.0, options);
Gol.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gol.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

And then with the IFF controller.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '3dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'iff');

Giff = linearize(mdl, io, 0.0, options);
Giff.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Giff.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

The obtained plants are compared in Figure fig:nano_hexapod_effect_iff_plant.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_effect_iff_plant.png

Bode plots of the transfer functions from actuator forces $\tau_i$ to relative motion sensors $\mathcal{L}_i$ with and without the IFF controller.

The Integral Force Feedback Strategy is very effective to damp the 6 suspension modes of the nano-hexapod.

Effect of IFF on the compliance

<<sec:iff_effect_compliance>>

The IFF strategy has the well known drawback of degrading the compliance (transfer function from external forces/torques applied to the top platform to the motion of the top platform), especially at low frequency where the control gain is large. Let's quantify that for the nano-hexapod.

The obtained compliances are compared in Figure

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_iff_compare_compliance.png

Comparison of the compliances in Open Loop and with Integral Force Feedback controller

The use of IFF induces a degradation of the compliance. This degradation is limited due to the use of a pseudo integrator (instead of a pure integrator). Also, it should not be a major problem for the NASS, as no direct forces should be applied to the top platform.

Active Damping using Direct Velocity Feedback - Encoders on the struts

<<sec:direct_velocity_feedback_struts>>

Introduction   ignore

In this section, the Direct Velocity Feedback (DVF) strategy is used to damp the nano-hexapod resonances.

It is structured as follows:

Plant Identification

<<sec:dvf_identification_struts>>

The nano-hexapod is initialized as usual.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof');

The transfer function from actuator inputs to force sensors outputs is identified.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'], 1, 'openinput');  io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/D'], 1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs

Gdvf = linearize(mdl, io, 0.0, options);
Gdvf.InputName =  {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gdvf.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

Its bode plot is shown in Figure fig:nano_hexapod_dvf_plant_bode_plot_struts.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_plant_bode_plot_struts.png

Direct Velocity Feedback plant

Root Locus

<<sec:dvf_controller_struts>>

The controller is a diagonal (i.e. decentralized) controller with simple high pass filters (i.e. pseudo derivators) on the diagonal:

\begin{equation} K_{\text{DVF}} = g \frac{s}{s + \omega_d} \bm{I}_{6 \times 6} \end{equation}

The value of $\omega_d$ sets the frequency above high the derivative action is stopped.

wd = 2*pi*150;

The obtained Root Locus is shown in Figure fig:nano_hexapod_dvf_root_locus_struts. The control gain chosen for future plots is shown by the red crosses.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_root_locus_struts.png

Root locus for the decentralized DVF control strategy

The obtained controller is then:

Kdvf = 5e8*s/(s + wd)*eye(6); % DVF Controller

The corresponding loop gain of the diagonal terms are shown in Figure fig:nano_hexapod_dvf_loop_gain_struts. It is shown that the loop gain is quite large around resonances (which allows to add lots of damping) and less than one at low frequency thanks to the large value of $\omega_c$.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_loop_gain_struts.png

Loop gain of the diagonal terms $G(i,i) \cdot K_{\text{DVF}}(i,i)$

Effect of DVF on the plant

<<sec:dvf_effect_plant_struts>>

Let's now see how the DVF control strategy effectively damps the plant and how it affects the transfer functions from the actuator forces to the relative motion sensors (encoders).

First identify the plant in open-loop.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'none');

Gol = linearize(mdl, io, 0.0, options);
Gol.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gol.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

And then with the DVF controller.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'struts', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'dvf');

Gdvf = linearize(mdl, io, 0.0, options);
Gdvf.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gdvf.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

The obtained plants are compared in Figure fig:nano_hexapod_effect_dvf_plant_struts.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_effect_dvf_plant_struts.png

Bode plots of the transfer functions from actuator forces $\tau_i$ to relative motion sensors $\mathcal{L}_i$ with and without the DVF controller.

The Direct Velocity Feedback Strategy is very effective to damp the 6 suspension modes of the nano-hexapod.

Effect of DVF on the compliance

<<sec:dvf_effect_compliance_struts>>

The DVF strategy has the well known drawback of degrading the compliance (transfer function from external forces/torques applied to the top platform to the motion of the top platform), especially at low frequency where the control gain is large. Let's quantify that for the nano-hexapod.

The obtained compliances are compared in Figure fig:nano_hexapod_dvf_compare_compliance_struts.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_compare_compliance_struts.png

Comparison of the compliances in Open Loop and with Direct Velocity Feedback controller

Active Damping using Direct Velocity Feedback - Encoders on the plates

<<sec:direct_velocity_feedback_plates>>

Introduction   ignore

In this section, the Direct Velocity Feedback (DVF) strategy is used to damp the nano-hexapod resonances.

It is structured as follows:

Plant Identification

<<sec:dvf_identification_plates>>

The nano-hexapod is initialized as usual.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'plates', ...
                                       'actuator_type', '2dof');

The transfer function from actuator inputs to force sensors outputs is identified.

%% Input/Output definition
clear io; io_i = 1;
io(io_i) = linio([mdl, '/F'], 1, 'openinput');  io_i = io_i + 1; % Actuator Inputs
io(io_i) = linio([mdl, '/D'], 1, 'openoutput'); io_i = io_i + 1; % Relative Motion Outputs

Gdvf = linearize(mdl, io, 0.0, options);
Gdvf.InputName =  {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gdvf.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

Its bode plot is shown in Figure fig:nano_hexapod_dvf_plant_bode_plot_plates.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_plant_bode_plot_plates.png

Direct Velocity Feedback plant

Root Locus

<<sec:dvf_controller_plates>>

The controller is a diagonal (i.e. decentralized) controller with simple high pass filters (i.e. pseudo derivators) on the diagonal:

\begin{equation} K_{\text{DVF}} = g \frac{s}{s + \omega_d} \bm{I}_{6 \times 6} \end{equation}

The value of $\omega_d$ sets the frequency above high the derivative action is stopped.

wd = 2*pi*150;

The obtained Root Locus is shown in Figure fig:nano_hexapod_dvf_root_locus_plates. The control gain chosen for future plots is shown by the red crosses.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_root_locus_plates.png

Root locus for the decentralized DVF control strategy

The obtained controller is then:

Kdvf = 2e8*s/(s + wd)*eye(6); % DVF Controller

The corresponding loop gain of the diagonal terms are shown in Figure fig:nano_hexapod_dvf_loop_gain_plates. It is shown that the loop gain is quite large around resonances (which allows to add lots of damping).

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_loop_gain_plates.png

Loop gain of the diagonal terms $G(i,i) \cdot K_{\text{DVF}}(i,i)$

Effect of DVF on the plant

<<sec:dvf_effect_plant_plates>>

Let's now see how the DVF control strategy effectively damps the plant and how it affects the transfer functions from the actuator forces to the relative motion sensors (encoders).

First identify the plant in open-loop.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'plates', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'none');

Gol = linearize(mdl, io, 0.0, options);
Gol.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gol.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

And then with the DVF controller.

n_hexapod = initializeNanoHexapodFinal('flex_bot_type', '4dof', ...
                                       'flex_top_type', '4dof', ...
                                       'motion_sensor_type', 'plates', ...
                                       'actuator_type', '2dof', ...
                                       'controller_type', 'dvf');

Gdvf = linearize(mdl, io, 0.0, options);
Gdvf.InputName  = {'F1', 'F2', 'F3', 'F4', 'F5', 'F6'};
Gdvf.OutputName = {'D1', 'D2', 'D3', 'D4', 'D5', 'D6'};

The obtained plants are compared in Figure fig:nano_hexapod_effect_dvf_plant_plates.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_effect_dvf_plant_plates.png

Bode plots of the transfer functions from actuator forces $\tau_i$ to relative motion sensors $\mathcal{L}_i$ with and without the DVF controller.

The Direct Velocity Feedback Strategy is very effective in damping the 6 suspension modes of the nano-hexapod.

Effect of DVF on the compliance

<<sec:dvf_effect_compliance_plates>>

The DVF strategy has the well known drawback of degrading the compliance (transfer function from external forces/torques applied to the top platform to the motion of the top platform), especially at low frequency where the control gain is large. Let's quantify that for the nano-hexapod.

The obtained compliances are compared in Figure fig:nano_hexapod_dvf_compare_compliance_plates.

/tdehaeze/nass-simscape/media/branch/master/org/figs/nano_hexapod_dvf_compare_compliance_plates.png

Comparison of the compliances in Open Loop and with Direct Velocity Feedback controller

Function - Initialize Nano Hexapod

<<sec:initializeNanoHexapodFinal>>

Function description 

function [nano_hexapod] = initializeNanoHexapodFinal(args)

Optional Parameters 

arguments
    %% Bottom Flexible Joints
    args.flex_bot_type      char {mustBeMember(args.flex_bot_type,{'2dof', '3dof', '4dof', 'flexible'})} = '4dof'
    args.flex_bot_kRx (6,1) double {mustBeNumeric} = ones(6,1)*5 % X bending stiffness [Nm/rad]
    args.flex_bot_kRy (6,1) double {mustBeNumeric} = ones(6,1)*5 % Y bending stiffness [Nm/rad]
    args.flex_bot_kRz (6,1) double {mustBeNumeric} = ones(6,1)*260 % Torsionnal stiffness [Nm/rad]
    args.flex_bot_kz  (6,1) double {mustBeNumeric} = ones(6,1)*7e7 % Axial Stiffness [N/m]
    args.flex_bot_cRx (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % X bending Damping [Nm/(rad/s)]
    args.flex_bot_cRy (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Y bending Damping [Nm/(rad/s)]
    args.flex_bot_cRz (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Torsionnal Damping [Nm/(rad/s)]
    args.flex_bot_cz  (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Axial Damping [N/(m/s)]

    %% Top Flexible Joints
    args.flex_top_type      char {mustBeMember(args.flex_top_type,{'2dof', '3dof', '4dof', 'flexible'})} = '4dof'
    args.flex_top_kRx (6,1) double {mustBeNumeric} = ones(6,1)*5 % X bending stiffness [Nm/rad]
    args.flex_top_kRy (6,1) double {mustBeNumeric} = ones(6,1)*5 % Y bending stiffness [Nm/rad]
    args.flex_top_kRz (6,1) double {mustBeNumeric} = ones(6,1)*260 % Torsionnal stiffness [Nm/rad]
    args.flex_top_kz  (6,1) double {mustBeNumeric} = ones(6,1)*7e7 % Axial Stiffness [N/m]
    args.flex_top_cRx (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % X bending Damping [Nm/(rad/s)]
    args.flex_top_cRy (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Y bending Damping [Nm/(rad/s)]
    args.flex_top_cRz (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Torsionnal Damping [Nm/(rad/s)]
    args.flex_top_cz  (6,1) double {mustBeNumeric} = ones(6,1)*0.001 % Axial Damping [N/(m/s)]

    %% Jacobian - Location of frame {A} and {B}
    args.MO_B (1,1) double {mustBeNumeric} = 150e-3 % Height of {B} w.r.t. {M} [m]

    %% Relative Motion Sensor
    args.motion_sensor_type char {mustBeMember(args.motion_sensor_type,{'struts', 'plates'})} = 'struts'

    %% Actuators
    args.actuator_type char {mustBeMember(args.actuator_type,{'2dof', 'flexible frame', 'flexible'})} = 'flexible'
    args.actuator_Ga  (6,1) double {mustBeNumeric} = zeros(6,1) % Actuator gain [N/V]
    args.actuator_Gs  (6,1) double {mustBeNumeric} = zeros(6,1) % Sensor gain [V/m]
    % For 2DoF
    args.actuator_k   (6,1) double {mustBeNumeric} = ones(6,1)*0.38e6 % [N/m]
    args.actuator_ke  (6,1) double {mustBeNumeric} = ones(6,1)*1.75e6 % [N/m]
    args.actuator_ka  (6,1) double {mustBeNumeric} = ones(6,1)*3e7 % [N/m]
    args.actuator_c   (6,1) double {mustBeNumeric} = ones(6,1)*3e1 % [N/(m/s)]
    args.actuator_ce  (6,1) double {mustBeNumeric} = ones(6,1)*1e1 % [N/(m/s)]
    args.actuator_ca  (6,1) double {mustBeNumeric} = ones(6,1)*1e1 % [N/(m/s)]
    args.actuator_Leq (6,1) double {mustBeNumeric} = ones(6,1)*0.056 % [m]
    % For Flexible Frame
    args.actuator_ks (6,1) double {mustBeNumeric} = ones(6,1)*235e6 % Stiffness of one stack [N/m]
    args.actuator_cs (6,1) double {mustBeNumeric} = ones(6,1)*1e1 % Stiffness of one stack [N/m]
    % Misalignment
    args.actuator_d_align (6,3) double {mustBeNumeric} = zeros(6,3) % [m]

    args.actuator_xi  (1,1) double {mustBeNumeric} = 0.01 % Damping Ratio

    %% Controller
    args.controller_type char {mustBeMember(args.controller_type,{'none', 'iff', 'dvf', 'hac-iff-struts'})} = 'none'
end

Nano Hexapod Object 

nano_hexapod = struct();

Flexible Joints - Bot 

nano_hexapod.flex_bot = struct();

switch args.flex_bot_type
  case '2dof'
    nano_hexapod.flex_bot.type = 1;
  case '3dof'
    nano_hexapod.flex_bot.type = 2;
  case '4dof'
    nano_hexapod.flex_bot.type = 3;
  case 'flexible'
    nano_hexapod.flex_bot.type = 4;
end

nano_hexapod.flex_bot.kRx = args.flex_bot_kRx; % X bending stiffness [Nm/rad]
nano_hexapod.flex_bot.kRy = args.flex_bot_kRy; % Y bending stiffness [Nm/rad]
nano_hexapod.flex_bot.kRz = args.flex_bot_kRz; % Torsionnal stiffness [Nm/rad]
nano_hexapod.flex_bot.kz  = args.flex_bot_kz;  % Axial stiffness [N/m]

nano_hexapod.flex_bot.cRx = args.flex_bot_cRx; % [Nm/(rad/s)]
nano_hexapod.flex_bot.cRy = args.flex_bot_cRy; % [Nm/(rad/s)]
nano_hexapod.flex_bot.cRz = args.flex_bot_cRz; % [Nm/(rad/s)]
nano_hexapod.flex_bot.cz  = args.flex_bot_cz;  %[N/(m/s)]

Flexible Joints - Top 

nano_hexapod.flex_top = struct();

switch args.flex_top_type
  case '2dof'
    nano_hexapod.flex_top.type = 1;
  case '3dof'
    nano_hexapod.flex_top.type = 2;
  case '4dof'
    nano_hexapod.flex_top.type = 3;
  case 'flexible'
    nano_hexapod.flex_top.type = 4;
end

nano_hexapod.flex_top.kRx = args.flex_top_kRx; % X bending stiffness [Nm/rad]
nano_hexapod.flex_top.kRy = args.flex_top_kRy; % Y bending stiffness [Nm/rad]
nano_hexapod.flex_top.kRz = args.flex_top_kRz; % Torsionnal stiffness [Nm/rad]
nano_hexapod.flex_top.kz  = args.flex_top_kz;  % Axial stiffness [N/m]

nano_hexapod.flex_top.cRx = args.flex_top_cRx; % [Nm/(rad/s)]
nano_hexapod.flex_top.cRy = args.flex_top_cRy; % [Nm/(rad/s)]
nano_hexapod.flex_top.cRz = args.flex_top_cRz; % [Nm/(rad/s)]
nano_hexapod.flex_top.cz  = args.flex_top_cz;  %[N/(m/s)]

Relative Motion Sensor 

nano_hexapod.motion_sensor = struct();

switch args.motion_sensor_type
  case 'struts'
    nano_hexapod.motion_sensor.type = 1;
  case 'plates'
    nano_hexapod.motion_sensor.type = 2;
end

Amplified Piezoelectric Actuator 

nano_hexapod.actuator = struct();

switch args.actuator_type
  case '2dof'
    nano_hexapod.actuator.type = 1;
  case 'flexible frame'
    nano_hexapod.actuator.type = 2;
  case 'flexible'
    nano_hexapod.actuator.type = 3;
end
%% Actuator gain [N/V]
if all(args.actuator_Ga == 0)
    switch args.actuator_type
      case '2dof'
        nano_hexapod.actuator.Ga = ones(6,1)*(-30.0);
      case 'flexible frame'
        nano_hexapod.actuator.Ga = ones(6,1); % TODO
      case 'flexible'
        nano_hexapod.actuator.Ga = ones(6,1)*23.4;
    end
else
    nano_hexapod.actuator.Ga = args.actuator_Ga; % Actuator gain [N/V]
end

%% Sensor gain [V/m]
if all(args.actuator_Gs == 0)
    switch args.actuator_type
      case '2dof'
        nano_hexapod.actuator.Gs = ones(6,1)*0.098;
      case 'flexible frame'
        nano_hexapod.actuator.Gs = ones(6,1); % TODO
      case 'flexible'
        nano_hexapod.actuator.Gs = ones(6,1)*(-4674824);
    end
else
    nano_hexapod.actuator.Gs = args.actuator_Gs; % Sensor gain [V/m]
end

Mechanical characteristics:

switch args.actuator_type
  case '2dof'
    nano_hexapod.actuator.k  = args.actuator_k;  % [N/m]
    nano_hexapod.actuator.ke = args.actuator_ke; % [N/m]
    nano_hexapod.actuator.ka = args.actuator_ka; % [N/m]

    nano_hexapod.actuator.c  = args.actuator_c;  % [N/(m/s)]
    nano_hexapod.actuator.ce = args.actuator_ce; % [N/(m/s)]
    nano_hexapod.actuator.ca = args.actuator_ca; % [N/(m/s)]

    nano_hexapod.actuator.Leq = args.actuator_Leq; % [m]

  case 'flexible frame'
    nano_hexapod.actuator.K = readmatrix('APA300ML_b_mat_K.CSV'); % Stiffness Matrix
    nano_hexapod.actuator.M = readmatrix('APA300ML_b_mat_M.CSV'); % Mass Matrix
    nano_hexapod.actuator.P = extractNodes('APA300ML_b_out_nodes_3D.txt'); % Node coordinates [m]

    nano_hexapod.actuator.ks = args.actuator_ks; % Stiffness of one stack [N/m]
    nano_hexapod.actuator.cs = args.actuator_cs; % Damping of one stack [N/m]
    nano_hexapod.actuator.xi = args.actuator_xi; % Damping ratio

  case 'flexible'
    nano_hexapod.actuator.K = readmatrix('full_APA300ML_K.CSV'); % Stiffness Matrix
    nano_hexapod.actuator.M = readmatrix('full_APA300ML_M.CSV'); % Mass Matrix
    nano_hexapod.actuator.P = extractNodes('full_APA300ML_out_nodes_3D.txt'); % Node coordiantes [m]

    nano_hexapod.actuator.d_align = args.actuator_d_align; % Misalignment
    nano_hexapod.actuator.xi = args.actuator_xi; % Damping ratio

end

Geometry 

nano_hexapod.geometry = struct();

Center of joints $a_i$ with respect to {F}:

Fa = [[-86.05,  -74.78, 22.49],
      [ 86.05,  -74.78, 22.49],
      [ 107.79, -37.13, 22.49],
      [ 21.74,  111.91, 22.49],
      [-21.74,  111.91, 22.49],
      [-107.79, -37.13, 22.49]]'*1e-3; % Ai w.r.t. {F} [m]

Center of joints $b_i$ with respect to {M}:

Mb = [[-28.47, -106.25, -22.50],
      [ 28.47, -106.25, -22.50],
      [ 106.25, 28.47,  -22.50],
      [ 77.78,  77.78,  -22.50],
      [-77.78,  77.78,  -22.50],
      [-106.25, 28.47,  -22.50]]'*1e-3; % Bi w.r.t. {M} [m]

Now compute the positions $b_i$ with respect to {F}:

Fb = Mb + [0; 0; 95e-3]; % Bi w.r.t. {F} [m]

The unit vector representing the orientation of the struts can then be computed:

si = Fb - Fa;
si = si./vecnorm(si); % Normalize

Location of encoder measurement points when fixed on the plates:

Fc = [[-29.362, -105.765, 52.605]
      [ 29.362, -105.765, 52.605]
      [ 106.276, 27.454,  52.605]
      [ 76.914,  78.31,   52.605]
      [-76.914,  78.31,   52.605]
      [-106.276, 27.454,  52.605]]'*1e-3; % Meas pos w.r.t. {F}
Mc = Fc - [0; 0; 95e-3]; % Meas pos w.r.t. {M}
nano_hexapod.geometry.Fa = Fa;
nano_hexapod.geometry.Fb = Fb;
nano_hexapod.geometry.Fc = Fc;
nano_hexapod.geometry.Mb = Mb;
nano_hexapod.geometry.Mc = Mc;
nano_hexapod.geometry.si = si;
nano_hexapod.geometry.MO_B = args.MO_B;

Jacobian for Actuators 

Bb = Mb - [0; 0; args.MO_B];

nano_hexapod.geometry.J = [nano_hexapod.geometry.si', cross(Bb, nano_hexapod.geometry.si)'];

Jacobian for Sensors 

switch args.motion_sensor_type
  case 'struts'
    nano_hexapod.geometry.Js = nano_hexapod.geometry.J;
  case 'plates'
    Bc = Mc - [0; 0; args.MO_B];
    nano_hexapod.geometry.Js = [nano_hexapod.geometry.si', cross(Bc, nano_hexapod.geometry.si)'];
end

Controller 

switch args.controller_type
  case 'none'
    nano_hexapod.controller.type = 1;
  case 'iff'
    nano_hexapod.controller.type = 2;
  case 'dvf'
    nano_hexapod.controller.type = 3;
  case 'hac-iff-struts'
    nano_hexapod.controller.type = 4;
end

Save the Structure 

if nargout == 0
  save('./mat/stages.mat', 'nano_hexapod', '-append');
end