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title = "Advanced motion control for precision mechatronics: control, identification, and learning of complex systems"
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author = ["Dehaeze Thomas"]
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@ -16,12 +16,171 @@ Author(s)
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Year
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: 2018
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## Introduction {#introduction}
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Control of positioning systems is traditionally simplified by an excellent mechanical design.
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In particular, the mechanical design is such that the system is stiff and highly reproducible.
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In conjunction with moderate performance requirements, the control bandwidth is well-below the resonance frequency of the flexible mechanics as is shown in Figure [1](#figure--fig:oomen18-next-gen-loop-gain) (a).
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As a result, the system can often be completely **decoupled** in the frequency range relevant for control.
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Consequently, the control design is divided into well-manageable SISO control loops.
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Although motion control design is well developed, presently available techniques mainly apply to positioning systems that behave as a rigid body in the relevant frequency range.
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On one hand, increasing performance requirements hamper the validity of this assumption, since the bandwidth has to increase, leading to flexible dynamics in the cross-over region, see Figure [1](#figure--fig:oomen18-next-gen-loop-gain) (b).
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<a id="figure--fig:oomen18-next-gen-loop-gain"></a>
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{{< figure src="/ox-hugo/oomen18_next_gen_loop_gain.png" caption="<span class=\"figure-number\">Figure 1: </span>Envisaged developments in motion systems. In traditional motion systems, the control bandwidth takes place in the rigid-body region. In the next generation systemes, flexible dynamics are foreseen to occur within the control bandwidth." >}}
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## Bibliography {#bibliography}
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## Traditional motion control {#traditional-motion-control}
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In the frequency range that is relevant for control, the dynamical behavior is mainly determined by the mechanics.
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In particular, the mechanics can typically be described as:
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\begin{equation}
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G\_m = \sum\_{i=1}^{n\_{RB}} \frac{c\_i b\_i^T}{s^2} + \sum\_{n\_{RB} + 1}^{n\_s} \frac{c\_i b\_i^T}{s^2 + 2\xi \omega\_i s + \omega\_i^2}
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\end{equation}
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where the first term refers to rigid body modes and the second term to flexible modes.
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- \\(n\_{RB}\\) is the number of rigid body modes
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- \\(c\_i \in \mathbb{R}^{n\_y}\\) and \\(b\_i \in \mathbb{R}^{n\_u}\\) are associated with the mode shapes
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- \\(\xi\_i, \omega\_i \in \mathbb{R}\_+\\)
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In traditional positioning systems, the number of actuators \\(n\_u\\) and sensors \\(n\_y\\) equals the number of rigid body modes \\(n\_{RB}\\) and are positioned such that the matrix \\(\sum\_{i=1}^{n\_{RB}} c\_i b\_i^T\\) is invertible.
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In this case, matrices \\(T\_u\\) and \\(T\_y\\) can be selected such that:
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\begin{equation}
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G = T\_y G\_m T\_u = \frac{1}{s^2} I\_{n\_{RB}} + G\_{\text{flex}}
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\end{equation}
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A tradition motion control architecture is shown in Figure [2](#figure--fig:oomen18-control-architecture).
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<a id="figure--fig:oomen18-control-architecture"></a>
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{{< figure src="/ox-hugo/oomen18_control_architecture.png" caption="<span class=\"figure-number\">Figure 2: </span>Traditional motion control architecture" >}}
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### Traditional feedforward design {#traditional-feedforward-design}
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[Feedforward Control]({{< relref "feedforward_control.md" >}}) can effectively compensate for reference induced error signals.
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In particular, \\(f\\) should be selected such that \\(r - G f\\) is minimized.
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In the low frequency range, the system is decoupled and \\(G\_{\text{flex}}\\) can be ignored, in which case \\(f = G^{-1} r\\).
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In practice, the feedforward signal is selected as \\(f = ms^2 r\\).
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### Traditional feedback design {#traditional-feedback-design}
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The [Feedback Controller]({{< relref "feedback_control.md" >}}) has to minimize \\((1 + GK)^{-1}(\delta - v)\\).
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The main idea is that rigid body decoupling of \\(G\\) enables the shaping of the diagonal elements of \\(K\\) through a decentralized feedback controller.
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As a result, each diagonal element of \\(K\\) may be tuned independently.
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Typically, a PID controller is tuned through manual loop-shaping, followed by notch filters to account the the flexible modes that hamper stability and/or performance.
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### Traditional design procedure {#traditional-design-procedure}
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Traditional motion control design divides the multi-variable control design problems into sub-problems that are manageable by manual control design.
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The traditional procedure consists of the following steps:
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- identify an FRF of \\(G\_m\\)
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- decouple the plant to obtain an FRF of \\(G\\)
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- design \\(K\\) using manual loop-shaping, consisting of PID with notches
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- tune a feedforward controller, e.g. \\(f = m s^2 r\\)
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## Precision motion control developments {#precision-motion-control-developments}
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### Challenges {#challenges}
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High performance mechatronic systems are becoming lighter and lighter.
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Such lightweight systems exhibit predominant flexible dynamical behavior, as well as an increased susceptibility to disturbances.
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This leads to several challenges for motion control design:
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- **Unmeasured performance variables** due to spatio-temporal deformations.
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In particular, the location where the performance is desired may not be directly measured.
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- **Many additional inputs and outputs** can be exploited to actively control the flexible dynamical behavior.
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Spatially distributed actuators can actively provide stiffness and damping to the mechanical deformations.
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- **Position dependent behavior** is almost unavoidable.
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For instance in gantry stage designs, mass distribution change due to motion, leading to additional position-dependent behavior.
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A key challenge lies in handling the position dependence of future systems
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- A **system-of-systems perspective** on motion control design provides a strong potential for performance enhancement of the overall system.
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In particular, typical manufacturing machines and scientific instruments involves multiple controlled subsystems where the two subsystems have to move relative to each other.
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Performance limitations in each subsystem will negatively impact the overall performance.
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A joint design enables that individual subsystems will be able to compensate each other's limitations.
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A main challenge lies in an increase of the complexity of the control problem.
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- **Thermal dynamics**, in addition to mechanical deformations are expected to become substantially more important due to increasing performance specifications.
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- **Vibrations**, such as flow induced vibrations of cooling liquids and floor vibrations, have to be attenuated.
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### Generalized plant approach {#generalized-plant-approach}
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A generalized plant framework allows for a systematic way to address the future challenges in advanced motion control.
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The generalized plant is depicted in Figure [3](#figure--fig:oomen18-generalized-plant):
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- \\(z\\) are the performance variables
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- \\(y\\) and \\(u\\) are the measured variables and measured variables, respectively
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- \\(w\\) contains the exogenous inputs, typically including both reference signals and disturbances.
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<a id="figure--fig:oomen18-generalized-plant"></a>
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{{< figure src="/ox-hugo/oomen18_generalized_plant.png" caption="<span class=\"figure-number\">Figure 3: </span>Generalized plant setup" >}}
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## Feedback and Identification for Control {#feedback-and-identification-for-control}
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Feedback control is essential to deal with uncertainty in the system dynamics \\(G\\) and disturbances \\(v\\).
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Indeed, the main goal of feedback si to render the system insensitive to such uncertainties.
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### Norm-based control {#norm-based-control}
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A model-based design is foreseen to be able to systematically address the above mentioned challenges.
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To specify the control goal, the criterion:
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\begin{equation}
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J(G, K) = \\| \mathcal{F}\_l(P(G), K) \\|
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\end{equation}
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is posed, where the goal is to compute:
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\begin{equation}
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K\_{\text{opt}} = \text{arg} \text{min}\_{K} J(G\_0, K)
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\end{equation}
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Where \\(\\| \cdot \\|\\) denotes a suitable norm, e.g. \\(\mathcal{H}\_2\\) or \\(\mathcal{H}\_\infty\\), and \\(\mathcal{F}\_l\\) denotes a lower linear fractional transformation.
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\\(G\_0\\) denotes the true system, which is generally unknown and represented by a model \\(\hat{G}\\).
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### Nominal modeling for control {#nominal-modeling-for-control}
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To arrive at a mathematically tractable optimization problem, knowledge of the true system is represented through a model \\(\hat{G}\\).
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The central question is how to obtain such a model that is suitable for controller design.
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[System Identification]({{< relref "system_identification.md" >}}) as opposed to first principles modeling, is an inexpensive, fast and accurate approach to obtain such a model.
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Indeed, the machine is often already built, enabling direct experimentation.
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The model \\(\hat{G}\\) that results from system identification is an approximation of the true system \\(G\_0\\) for several reasons:
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- motion systems often contains an infinite number of modes \\(n\_s\\), while a model of limited complexity may be desirable from a control perspective
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- parasitic non-linearities are present, including nonlinear damping
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- identification experiments are based on finite time disturbed observations, leading to uncertainties on estimated parameters
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### Toward robust motion control {#toward-robust-motion-control}
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Doing a model based control design using an identified model may not work well due to a lack of robustness.
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Indeed, if \\(K(\hat{G})\\) is designed solely based on \\(\hat{G}\\), there is no reason to assume that it achieves a suitable level of performance on \\(G\_0\\).
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This motivates a robust control design, where the **model quality is explicitly addressed during controller synthesis**.
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## Feedforward and learning {#feedforward-and-learning}
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## References
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<style>.csl-entry{text-indent: -1.5em; margin-left: 1.5em;}</style><div class="csl-bib-body">
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<div class="csl-entry"><a id="citeproc_bib_item_1"></a>Oomen, Tom. 2018. “Advanced Motion Control for Precision Mechatronics: Control, Identification, and Learning of Complex Systems.” <i>Ieej Journal of Industry Applications</i> 7 (2): 127–40. doi:<a href="https://doi.org/10.1541/ieejjia.7.127">10.1541/ieejjia.7.127</a>.</div>
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content/zettels/feedback_control.md
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title = "Feedback Control"
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author = ["Dehaeze Thomas"]
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draft = false
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## References
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<style>.csl-entry{text-indent: -1.5em; margin-left: 1.5em;}</style><div class="csl-bib-body">
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</div>
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content/zettels/feedforward_control.md
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title = "Feedforward Control"
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author = ["Dehaeze Thomas"]
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draft = false
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## References
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<style>.csl-entry{text-indent: -1.5em; margin-left: 1.5em;}</style><div class="csl-bib-body">
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</div>
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content/zettels/passive_damping.md
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title = "Passive Damping"
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author = ["Dehaeze Thomas"]
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draft = false
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## Bibliography {#bibliography}
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## References
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<style>.csl-entry{text-indent: -1.5em; margin-left: 1.5em;}</style><div class="csl-bib-body">
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</div>
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The optimal parameters of the tuned mass damper can be roughly estimated as follows:
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- Choose the maximum mass of the TMD \\(m\\) and note:
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\\[ \mu = m/M \\]
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where \\(M\\) is the mass of the system to damp
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- Choose the maximum acceptable mass of the TMD \\(m\_2\\) and note:
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\\[ \mu = m\_2/m\_1 \\]
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where \\(m\_1\\) is the mass of the system to damp
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- The resonance frequency of the tuned mass damper should be chosen to be
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\\[ \nu = \frac{1}{1 + \mu} \approx 1 \\]
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As usually we have \\(\mu \ll 1\\) (i.e. TMD mass small compared to the structure mass, for instance few percent)
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- This allows to compute the stiffness of the TMD:
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\\[ k = \nu^2 K \mu = K \frac{\mu}{(1 + \mu)^2} \\]
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\\[ k\_2 = \nu^2 k\_1 \mu = k\_1 \frac{\mu}{(1 + \mu)^2} \\]
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- Finally, the optimal damping of the TMD is:
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\\[ \xi = \sqrt{\frac{3\mu}{8 (1 + \mu)}} \Longrightarrow c = 2 \xi \sqrt{k m} \\]
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\\[ \xi\_2 = \sqrt{\frac{3 \mu}{8 (1 + \mu)}} \Longrightarrow c\_2 = 2 \xi\_2 \sqrt{k\_2 m\_2} \\]
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## Simple TMD model {#simple-tmd-model}
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