Add tilt flexibility to granite

This commit is contained in:
Thomas Dehaeze 2019-10-16 11:18:06 +02:00
parent cdbd62b3ee
commit 3745bbebee
10 changed files with 5323 additions and 3 deletions

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<?xml version='1.0' encoding='UTF-8'?>
<Info Ref="simscape" Type="Relative" />

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<?xml version='1.0' encoding='UTF-8'?>
<Info Ref="identification" Type="Relative" />

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:END: :END:
* Introduction :ignore: * Introduction :ignore:
The goal here is to make an identification of the micro-station in order to compare the model with the measurements on the real micro-station. The goal here is to make an identification of the *micro-station* in order to compare the model with the measurements on the real micro-station.
In order to do so: In order to do so:
- Decide where to virtually excite the station and where to measure its motion - Decide where to virtually excite the station and where to measure its motion
@ -56,6 +56,356 @@ Indeed, we can define the center of mass of any solid body but not of multiple s
One solution could be to use one STEP file for one solid body. One solution could be to use one STEP file for one solid body.
However, the position of the center of mass can be exported using simulink and then defined on Simscape. However, the position of the center of mass can be exported using simulink and then defined on Simscape.
* Identification of the Micro-Station
** Introduction :ignore:
** Matlab Init :noexport:ignore:
#+begin_src matlab :tangle no :exports none :results silent :noweb yes :var current_dir=(file-name-directory buffer-file-name)
<<matlab-dir>>
#+end_src
#+begin_src matlab :exports none :results silent :noweb yes
<<matlab-init>>
#+end_src
#+begin_src matlab :tangle no
simulinkproject('../');
#+end_src
** Compute the transfer functions
We first define some parameters for the identification.
The simulink file for the identification is =sim_micro_station_id.slx=.
#+begin_src matlab
open 'simscape/sim_micro_station_id.slx'
#+end_src
#+begin_src matlab
%% Options for Linearized
options = linearizeOptions;
options.SampleTime = 0;
%% Name of the Simulink File
mdl = 'sim_micro_station_id';
#+end_src
#+begin_src matlab
%% Micro-Hexapod
% Input/Output definition
io(1) = linio([mdl, '/Micro-Station/Fm_ext'],1,'openinput');
io(2) = linio([mdl, '/Micro-Station/Fg_ext'],1,'openinput');
io(3) = linio([mdl, '/Micro-Station/Dm_inertial'],1,'output');
io(4) = linio([mdl, '/Micro-Station/Ty_inertial'],1,'output');
io(5) = linio([mdl, '/Micro-Station/Ry_inertial'],1,'output');
io(6) = linio([mdl, '/Micro-Station/Dg_inertial'],1,'output');
#+end_src
#+begin_src matlab
% Run the linearization
G_ms = linearize(mdl, io, 0);
% Input/Output names
G_ms.InputName = {'Fmx', 'Fmy', 'Fmz',...
'Fgx', 'Fgy', 'Fgz'};
G_ms.OutputName = {'Dmx', 'Dmy', 'Dmz', ...
'Tyx', 'Tyy', 'Tyz', ...
'Ryx', 'Ryy', 'Ryz', ...
'Dgx', 'Dgy', 'Dgz'};
#+end_src
#+begin_src matlab
%% Save the obtained transfer functions
save('./mat/id_micro_station.mat', 'G_ms');
#+end_src
** Plots the transfer functions
** Compare with the measurements
* Modal Analysis of the Micro-Station
** Matlab Init :noexport:ignore:
#+begin_src matlab :tangle no :exports none :results silent :noweb yes :var current_dir=(file-name-directory buffer-file-name)
<<matlab-dir>>
#+end_src
#+begin_src matlab :exports none :results silent :noweb yes
<<matlab-init>>
#+end_src
#+begin_src matlab :tangle no
simulinkproject('../');
#+end_src
** Simscape Model
#+begin_src matlab
open 'simscape/sim_micro_station_modal_analysis.slx'
#+end_src
#+begin_src matlab
%% Options for Linearized
options = linearizeOptions;
options.SampleTime = 0;
%% Name of the Simulink File
mdl = 'sim_micro_station_modal_analysis';
#+end_src
#+begin_src matlab
%% Micro-Hexapod
% Input/Output definition
io(1) = linio([mdl, '/Micro-Station/F_hammer'],1,'openinput');
io(2) = linio([mdl, '/Micro-Station/acc9'],1,'output');
io(3) = linio([mdl, '/Micro-Station/acc10'],1,'output');
io(4) = linio([mdl, '/Micro-Station/acc11'],1,'output');
io(5) = linio([mdl, '/Micro-Station/acc12'],1,'output');
#+end_src
#+begin_src matlab
% Run the linearization
G_ms = linearize(mdl, io, 0);
% Input/Output names
G_ms.InputName = {'Fx', 'Fy', 'Fz'};
G_ms.OutputName = {'x9', 'y9', 'z9', ...
'x10', 'y10', 'z10', ...
'x11', 'y11', 'z11', ...
'x12', 'y12', 'z12'};
#+end_src
** Plot Results
#+begin_src matlab
figure;
hold on;
plot(freqs, abs(squeeze(freqresp(G_ms('x9', 'Fx'), freqs, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
#+end_src
** Compare with measurements
#+begin_src matlab
load('../meas/modal-analysis/mat/frf_coh_matrices.mat', 'FRFs', 'COHs', 'freqs');
#+end_src
#+begin_src matlab
dirs = {'x', 'y', 'z'};
n_acc = 9;
n_dir = 1; % x, y, z
n_exc = 1; % x, y, z
figure;
hold on;
plot(freqs, abs(squeeze(FRFs(3*(n_acc-1) + n_dir, n_exc, :)))./((2*pi*freqs).^2)');
plot(freqs, abs(squeeze(freqresp(G_ms([dirs{n_dir}, num2str(n_acc)], ['F', dirs{n_dir}]), freqs, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
#+end_src
* Compare with measurements at the CoM of each element
** Matlab Init :noexport:ignore:
#+begin_src matlab :tangle no :exports none :results silent :noweb yes :var current_dir=(file-name-directory buffer-file-name)
<<matlab-dir>>
#+end_src
#+begin_src matlab :exports none :results silent :noweb yes
<<matlab-init>>
#+end_src
#+begin_src matlab :tangle no
simulinkproject('../');
#+end_src
** Init
#+begin_src matlab :results none
%% Initialize Ground
initializeGround();
%% Initialize Granite
initializeGranite();
%% Initialize Translation stage
initializeTy();
%% Initialize Tilt Stage
initializeRy();
%% Initialize Spindle
initializeRz();
%% Initialize Hexapod Symétrie
initializeMicroHexapod();
#+end_src
** Center of Mass of each solid body
| | granite bot | granite top | ty | ry | rz | hexa |
|--------+-------------+-------------+------+------+------+------|
| X [mm] | 45 | 52 | 0 | 0 | 0 | -4 |
| Y [mm] | 144 | 258 | 14 | -5 | 0 | 6 |
| Z [mm] | -1251 | -778 | -600 | -628 | -580 | -319 |
#+begin_src matlab
open 'simscape/sim_micro_station_modal_analysis_com.slx'
#+end_src
** Simscape Model
#+begin_src matlab
%% Options for Linearized
options = linearizeOptions;
options.SampleTime = 0;
%% Name of the Simulink File
mdl = 'sim_micro_station_modal_analysis_com';
#+end_src
#+begin_src matlab
%% Micro-Hexapod
% Input/Output definition
io(1) = linio([mdl, '/Micro-Station/F_hammer'],1,'openinput');
io(2) = linio([mdl, '/Micro-Station/acc_gtop'],1,'output');
io(3) = linio([mdl, '/Micro-Station/acc_ty'],1,'output');
io(4) = linio([mdl, '/Micro-Station/acc_ry'],1,'output');
io(5) = linio([mdl, '/Micro-Station/acc_rz'],1,'output');
io(6) = linio([mdl, '/Micro-Station/acc_hexa'],1,'output');
#+end_src
#+begin_src matlab
% Run the linearization
G_ms = linearize(mdl, io, 0);
% Input/Output names
G_ms.InputName = {'Fx', 'Fy', 'Fz'};
G_ms.OutputName = {'gtop_x', 'gtop_y', 'gtop_z', 'gtop_rx', 'gtop_ry', 'gtop_rz', ...
'ty_x', 'ty_y', 'ty_z', 'ty_rx', 'ty_ry', 'ty_rz', ...
'ry_x', 'ry_y', 'ry_z', 'ry_rx', 'ry_ry', 'ry_rz', ...
'rz_x', 'rz_y', 'rz_z', 'rz_rx', 'rz_ry', 'rz_rz', ...
'hexa_x', 'hexa_y', 'hexa_z', 'hexa_rx', 'hexa_ry', 'hexa_rz'};
#+end_src
** Compare with measurements
#+begin_src matlab
load('../meas/modal-analysis/mat/frf_coh_matrices.mat', 'freqs');
load('../meas/modal-analysis/mat/frf_com.mat', 'FRFs_CoM');
#+end_src
#+begin_src matlab
dirs = {'x', 'y', 'z', 'rx', 'ry', 'rz'};
stages = {'gbot', 'gtop', 'ty', 'ry', 'rz', 'hexa'}
n_stg = 2;
n_dir = 2; % x, y, z, Rx, Ry, Rz
n_exc = 2; % x, y, z
f = logspace(1, 3, 1000);
figure;
hold on;
plot(freqs, abs(squeeze(FRFs_CoM(6*(n_stg-1) + n_dir, n_exc, :)))./((2*pi*freqs).^2)');
plot(f, abs(squeeze(freqresp(G_ms([stages{n_stg}, '_', dirs{n_dir}], ['F', dirs{n_exc}]), f, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
xlim([10, 1000]);
#+end_src
#+begin_src matlab
dirs = {'x', 'y', 'z', 'rx', 'ry', 'rz'};
stages = {'gtop', 'ty', 'ry', 'rz', 'hexa'}
f = logspace(1, 3, 1000);
figure;
for n_stg = 1:2
for n_dir = 1:3
subplot(3, 2, (n_dir-1)*2 + n_stg);
title(['F ', dirs{n_dir}, ' to ', stages{n_stg}, ' ', dirs{n_dir}]);
hold on;
plot(freqs, abs(squeeze(FRFs_CoM(6*(n_stg) + n_dir, n_dir, :)))./((2*pi*freqs).^2)');
plot(f, abs(squeeze(freqresp(G_ms([stages{n_stg}, '_', dirs{n_dir}], ['F', dirs{n_dir}]), f, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
xlim([10, 1000]);
ylim([1e-12, 1e-6]);
end
end
#+end_src
#+begin_src matlab
dirs = {'x', 'y', 'z', 'rx', 'ry', 'rz'};
stages = {'ry', 'rz', 'hexa'}
f = logspace(1, 3, 1000);
figure;
for n_stg = 1:2
for n_dir = 1:3
subplot(3, 2, (n_dir-1)*2 + n_stg);
title(['F ', dirs{n_dir}, ' to ', stages{n_stg}, ' ', dirs{n_dir}]);
hold on;
plot(freqs, abs(squeeze(FRFs_CoM(6*(n_stg+2) + n_dir, n_dir, :)))./((2*pi*freqs).^2)');
plot(f, abs(squeeze(freqresp(G_ms([stages{n_stg}, '_', dirs{n_dir}], ['F', dirs{n_dir}]), f, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
xlim([10, 1000]);
ylim([1e-12, 1e-6]);
end
end
#+end_src
#+begin_src matlab
dirs = {'x', 'y', 'z', 'rx', 'ry', 'rz'};
stages = {'hexa'}
f = logspace(1, 3, 1000);
figure;
for n_stg = 1
for n_dir = 1:3
subplot(3, 2, (n_dir-1)*2 + n_stg);
title(['F ', dirs{n_dir}, ' to ', stages{n_stg}, ' ', dirs{n_dir}]);
hold on;
plot(freqs, abs(squeeze(FRFs_CoM(6*(n_stg+4) + n_dir, n_dir, :)))./((2*pi*freqs).^2)');
plot(f, abs(squeeze(freqresp(G_ms([stages{n_stg}, '_', dirs{n_dir}], ['F', dirs{n_dir}]), f, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
xlim([10, 1000]);
ylim([1e-12, 1e-6]);
end
end
#+end_src
For Granite Fx to Tx/Ty/Tz/Rx/Ry/Rz
#+begin_src matlab
dirs = {'x', 'y', 'z', 'rx', 'ry', 'rz'};
stages = {'gtop', 'ty', 'ry', 'rz', 'hexa'}
n_stg = 2;
n_exc = 2;
f = logspace(1, 3, 1000);
figure;
for n_dir = 1:6
subplot(2, 3, n_dir);
title(['F', dirs{n_exc}, ' to ', stages{n_stg}, ' ', dirs{n_dir}]);
hold on;
plot(freqs, abs(squeeze(FRFs_CoM(6*(n_stg) + n_dir, n_exc, :)))./((2*pi*freqs).^2)');
plot(f, abs(squeeze(freqresp(G_ms([stages{n_stg}, '_', dirs{n_dir}], ['F', dirs{n_exc}]), f, 'Hz'))));
set(gca, 'XScale', 'log'); set(gca, 'YScale', 'log');
ylabel('Amplitude [m/N]');
hold off;
xlim([10, 1000]);
ylim([1e-12, 1e-6]);
end
#+end_src
* ZIP file containing the data and matlab files :ignore: * ZIP file containing the data and matlab files :ignore:
#+begin_src bash :exports none :results none #+begin_src bash :exports none :results none
if [ matlab/identification_micro_station.m -nt data/identification_micro_station.zip ]; then if [ matlab/identification_micro_station.m -nt data/identification_micro_station.zip ]; then

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